Our Services

Powder Coating Services

What We Offer

Complete Coating Solutions

From surface preparation to final finishing, we provide end-to-end services

01

Powder Coating

Powder coating is a dry finishing process where powder is electrostatically applied to metal surfaces and cured under heat to form a durable and protective layer. We deliver high-quality finishes with excellent corrosion resistance.

Process

Surface Preparation → Powder Application → Oven Curing (180–200°C)

High Durability & Long Life
Superior Corrosion Resistance
Eco-Friendly (Zero VOC)
Wide Range of Finishes & Colors
Scratch & Chip Resistant
Uniform Coating Thickness

Applications

Industrial Parts Automotive Components Electrical Panels Furniture
Get Quote
Powder Coating Service
CED Coating Service
02

CED Coating

CED (Cathodic Electro Deposition) coating is an advanced process where components are dipped in a paint bath and coating is applied using electrical current, ensuring uniform coverage even on complex shapes and hard-to-reach areas.

Process

Pre-treatment → CED Dipping → Electrical Deposition → Baking

Superior Corrosion Resistance
Uniform Film Thickness
Excellent Coverage on Complex Shapes
High Performance Protection

Applications

Automotive Parts Sheet Metal Components Heavy Machinery
Get Quote
Our Process

13-Tank Pre-Treatment Process

A rigorous multi-stage process ensuring maximum coating quality, adhesion, and corrosion resistance for every component.

01 Surface Cleaning
Degreasing Tank
01

Degreasing Tank

Removes oils, grease and surface contaminants using alkaline cleaning agents.

8-10 min 50-60°C
Water Rinse 1
02

Water Rinse 1

First rinse cycle to remove all degreasing chemical residue from surface.

3-5 min Fresh Water
Water Rinse 2
03

Water Rinse 2

Secondary rinse for thorough cleaning and complete contaminant removal.

3-5 min Fresh Water
02 Surface Treatment
Acid Pickling
04

Acid Pickling

Removes rust, mill scale and surface oxides using hydrochloric acid.

10-15 min HCl Acid
Water Rinse 3
05

Water Rinse 3

Critical rinse after acid pickling to neutralize and remove acid traces.

3-5 min Neutralizing
Activation Tank
06

Activation Tank

Activates metal surface for fine crystal nucleation for phosphating.

2-3 min Ti Salt
03 Phosphating & Protection
Phosphating Tank
07
Critical Step

Phosphating Tank

Creates zinc/iron phosphate layer for excellent coating adhesion and corrosion resistance.

12-15 min 45-55°C
Water Rinse 4
08

Water Rinse 4

Post-phosphating rinse to remove loose phosphate crystals and excess residue.

3-5 min Fresh Water
Passivation Tank
09
Key Step

Passivation Tank

Seals the phosphate coating with chromium-free passivation for enhanced durability.

1-2 min Cr-Free
04 Final Preparation
Water Rinse 5
10

Water Rinse 5

Final standard water rinse cycle.

3-5 min
DM Water Rinse
11

DM Water Rinse

De-mineralized water for spot-free surface.

2-3 min
Drying Oven
12

Drying Oven

Complete moisture removal before coating.

100-120°C
Final Inspection
13
Final

Final Inspection

Quality check before coating application.

QC Approved

Surface Ready for Coating

Our integrated 13-tank process ensures high performance, long-lasting protection, and premium finish quality.

99.5% Surface Clean
13 Quality Steps
100% Inspected
Industries

Industries We Serve

Automotive & Heavy Machinery

Engineering & manufacturing

Food Processing Equipment

Construction and PEB Structures

Chemical Plants

OEM Components

FAQ

Common Questions About Powder & CED Coating

Quick answers to help you choose the right coating solution.

What is Powder Coating?

Powder coating is a dry finishing process where powder is electrostatically applied to metal surfaces and cured in an oven at 180–200°C to form a hard, durable and protective layer.

What is CED Coating?

CED (Cathodic Electro Deposition) coating is a process where components are dipped in a paint bath and coating is deposited using electrical current. It ensures uniform coverage even on complex and intricate shapes.

What is the difference between Powder Coating and CED Coating?

Powder coating is a dry electrostatic spray process best suited for decorative and protective finishes. CED coating is a wet dip process that gives superior corrosion resistance and uniform coverage, making it ideal for complex or structural components.

Which coating gives better corrosion resistance?

CED coating provides superior corrosion resistance due to uniform film deposition on all surfaces including edges and recesses. Powder coating also offers strong corrosion protection when combined with proper pre-treatment.

What is the 13-tank pre-treatment process?

Our 13-tank pre-treatment process prepares the metal surface before coating to ensure maximum adhesion and durability. It includes degreasing, acid pickling, activation, phosphating, passivation and DM water rinsing stages to remove contaminants and create a clean, reactive surface.

Why is pre-treatment important before coating?

Pre-treatment removes oil, rust, mill scale and other surface contaminants. Without it, coating adhesion is poor and the coating can peel, blister or corrode early. Our 13-tank process ensures the surface is fully prepared for long-lasting coating performance.

What type of components can you coat?

We coat a wide range of components including industrial parts, automotive components, sheet metal parts, electrical panels, machinery parts and structural members. Both simple flat parts and complex shaped components can be processed.

What industries do you serve?

We serve automotive, industrial manufacturing, electrical, furniture, construction and general engineering industries. Any sector requiring durable and corrosion-resistant metal surface finishing can benefit from our services.

Need a Custom Solution?

Contact our experts for personalized coating recommendations.

Get Free Consultation Call Now